Product Description
Product | Standard Double Pitch Roller chain | ||
Material | 40Mn steel,304 stainless steel, 316 stainless steel and 201 stainless steel. | ||
Types | Standard chains and special chains, such as A or B series chains, roller chains, driving chains, conveyor chains, hoisting chains, agricultural chains, sprockets, gears, wheels and so on. | ||
Series | A series(12.7-50.8mm pitches),B series (9.525-50.8mm pitches)and the heavy series. | ||
Short pitch precision roller chain | Simplex Roller Chains&Bushing Chains: 04C-1,06C-1,085-1,08A-1,10A-1,12A-1,16A-1,20A-1,24A-1,28A-1,32A-1,36A-1,40A-1,48A-1 04C-2,06C-2,085-2,08A-2,10A-2,12A-2,16A-2,20A-2,24A-2,28A-2,32A-2,36A-2,40A-2,48A-2 04C-3,06C-2,085-3,08A-3,10A-3,12A-3,16A-3,20A-3,24A-3,28A-3,32A-3,36A-3,40A-3,48A-3 | ||
Chain link type | Standard links (without attachment) and non-standard links (with attachment).
A1: One-side,one hole cranked attachments. | ||
Our Products Advantage | 1. Every step from production order to the packing process has a strict quality inspection. | ||
1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements
We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.
| Material: | Alloy |
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| Structure: | Roller Chain |
| Surface Treatment: | Polishing |
| Samples: | US$ 35/kg 1 kg(Min.Order) | Order Sample |
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| Customization: | Available | Customized Request |
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| Shipping Cost: Estimated freight per unit. | about shipping cost and estimated delivery time. |
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| Payment Method: |
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| Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there any special considerations for installing roller chains?
Proper installation of roller chains is crucial to ensure their optimal performance and longevity. Here are some key considerations for installing roller chains:
1. Alignment: Ensure proper alignment of the sprockets to prevent side loading and premature wear. The sprockets should be aligned parallel to each other and positioned at the correct distance according to the chain’s pitch.
2. Tension: Proper chain tension is essential for smooth operation and to prevent excessive wear. Follow the manufacturer’s recommendations for the appropriate tension based on the specific chain type and application. It’s important to achieve the correct tension without over-tightening, as excessive tension can lead to increased stress and accelerated wear.
3. Lubrication: Apply the appropriate lubricant to the roller chain during installation. Lubrication helps reduce friction, wear, and heat generation. Follow the manufacturer’s recommendations for the type and frequency of lubrication based on the operating conditions and chain design. Ensure even distribution of lubricant along the chain’s length.
4. Sprocket Teeth Engagement: Check that the chain properly engages with the teeth of the sprockets. The chain should fit snugly into the sprocket teeth without excessive clearance or interference. Incorrect engagement can cause slippage, uneven wear, and premature failure.
5. Chain Length: Ensure that the chain length is appropriate for the application. Avoid excessive slack or excessive tension by adjusting the chain length accordingly. An incorrectly sized chain can lead to poor performance, increased wear, and potential damage to the chain and sprockets.
6. Protection: Consider using chain guards or covers to protect the roller chain from external contaminants such as dust, dirt, or debris. This helps minimize wear and extends the chain’s lifespan, particularly in harsh or dirty environments.
7. Regular Inspection: Regularly inspect the roller chain and sprockets for signs of wear, damage, or misalignment. Monitor the chain’s performance and address any issues promptly to avoid further damage and prevent unexpected downtime.
8. Proper Tools and Techniques: Use appropriate tools and techniques during installation to ensure accuracy and prevent damage to the chain or components. Follow the manufacturer’s guidelines or consult with experts for specific installation instructions.
By following these considerations and best practices, you can ensure proper installation of roller chains and maximize their performance and durability in your application.
How do roller chains handle lateral loads?
Roller chains are primarily designed to handle axial loads, which are loads acting in the direction of the chain’s axis. However, roller chains can also tolerate a certain degree of lateral loads, which are loads acting perpendicular to the chain’s axis. Here’s a detailed answer to the question:
1. Sprocket Alignment: Proper sprocket alignment is crucial for roller chains to effectively handle lateral loads. The sprockets must be aligned in a parallel and concentric manner to ensure that the chain tracks properly and experiences minimal lateral force. Misaligned sprockets can cause the chain to derail or experience excessive wear due to uneven loading.
2. Tolerance for Lateral Misalignment: Roller chains have some tolerance for lateral misalignment between the sprockets. This means that the chain can tolerate a slight deviation from a perfectly straight line between the sprockets. The chain’s side plates and rollers are designed to provide some flexibility, allowing the chain to adjust to minor lateral forces without significant problems.
3. Guide Rails or Flanges: In applications where lateral loads are more significant, guide rails or flanges can be employed to help keep the roller chain aligned and prevent excessive lateral movement. These additional components act as guides and help control the chain’s lateral displacement, ensuring that it remains on the sprockets and operates smoothly.
4. Chain Tension: Proper chain tension is crucial for handling lateral loads. A well-tensioned chain minimizes slack and reduces the chances of lateral movement. It helps keep the chain engaged with the sprockets and ensures that the load is evenly distributed across the chain’s width.
It’s important to note that roller chains have a primary function of transmitting power and handling axial loads. While they can handle some lateral loads within their design limits, excessive lateral forces can lead to chain derailment, increased wear, and reduced performance. Therefore, it’s essential to design the system properly, consider the anticipated lateral loads, and ensure proper alignment and tension to maintain the chain’s integrity and performance.
What is a roller chain and how does it work?
A roller chain is a type of transmission chain that is commonly used in various mechanical systems to transmit power and motion between rotating shafts. It consists of a series of interconnected links, including inner plates, outer plates, rollers, and pins. Here’s a detailed answer to the question:
A roller chain operates based on the principle of contact and rolling motion. The basic components of a roller chain include:
- Inner Plates: These are flat metal plates with holes through which the pins pass.
- Outer Plates: These are similar to inner plates and are connected to the inner plates through pins.
- Rollers: The rollers are cylindrical components that are positioned between the inner and outer plates. They have a slightly larger diameter than the pins, allowing them to freely rotate.
- Pins: The pins hold the inner and outer plates together and provide a pivot point for the rollers. They pass through the holes in the inner and outer plates and secure them in place.
When the roller chain is installed in a system, it wraps around a pair of sprockets. The sprockets have teeth that mesh with the rollers of the chain. As one sprocket rotates, it engages with the rollers and pulls the chain along, causing the other sprocket to rotate as well.
The working principle of a roller chain involves the following steps:
- Engagement: The chain is positioned around the sprockets, and the rollers engage with the teeth of the sprockets.
- Tension: The tension in the chain is created by the movement of the sprockets, which causes the chain to wrap tightly around them.
- Rolling Motion: As the sprockets rotate, they impart a rolling motion to the rollers. The rollers, in turn, rotate freely on the pins, allowing the chain to move smoothly along the sprockets.
- Power Transmission: The rotational motion of one sprocket is transferred to the other sprocket through the chain. This enables the transmission of power and motion between the two shafts connected to the sprockets.
Roller chains are widely used in various applications, including machinery, automobiles, motorcycles, bicycles, conveyors, and more. They offer high efficiency, reliability, and the ability to transmit substantial amounts of power. Regular maintenance, including lubrication and periodic inspection, is essential to ensure the proper functioning and longevity of a roller chain.
editor by CX 2023-10-12