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Corrente de rolos com topo de borracha 12B-G1

A corrente de rolos 12B-G1 com revestimento de borracha é um tipo de corrente projetada para aplicações que exigem uma corrente que não deixe marcas. O revestimento de borracha na parte superior da corrente ajuda a proteger materiais sensíveis contra danos. A corrente 12B-G1 com revestimento de borracha também é conhecida como "corrente de rolos tipo G1 com ponte de borracha". Ela segue o padrão britânico/europeu com um passo de 19,05 mm. A largura entre as placas internas é de 11,68 mm, o diâmetro do rolo é de 12,07 mm e o diâmetro do pino é de 5,72 mm. A corrente pesa 2,4 kg/m. A corrente 12B-G1 com revestimento de borracha está disponível em diversos materiais, incluindo borracha natural, borracha nitrílica e borracha de neoprene. A escolha do material dependerá da aplicação específica.

REF: 311356 Categoria:

Descrição

ISO / BS European Standard · 19.05 mm Pitch

Corrente superior de borracha 12B-G1

A precision roller chain with a vulcanised rubber bridge bonded across every link — engineered for conveyor systems that move scratch-sensitive or surface-critical goods. Zero metal-to-product contact. Full 29.0 kN tensile strength retained.

29.0 kN

Resistência à tracção

19,05 mm

Tom

2.01 kg/m

Peso

Shore 65–85

Rubber Hardness

Corrente superior de borracha 12B-G1The 12B-G1 Rubber Top Chain — also called a G1-type rubber bridge chain ou non-marking conveyor chain — combines the structural integrity of a standard 12B-1 roller chain with a factory-bonded rubber pad that sits above the link plates. The pad is the only element that contacts the conveyed product, keeping steel away from finished surfaces throughout the entire conveyor run.

At roller-chain-manufacturers.com we produce 12B-G1 chain to ISO/DIN/BS drawing tolerances in alloy steel and stainless steel, with NBR or natural-rubber (NR) top pads and your choice of rubber hardness. Every production batch is shipped with material certificates and dimensional inspection reports.

Dimensional & Performance Data

Número da corrente Altura P
mm
Rolo Ø d1
mm
Largura interna b1
mm
Pino Ø d2
mm
Comprimento do pino L
mm
Plate Ht. h2
mm
Pad Width A
mm
Pad Length B
mm
Total Ht. H
mm
Plate T
mm
Tensile Q min
kN / lbf
Peso
kg/m
12B-G1 19.050 12.07 11.68 5.72 25.70 16.00 19.60 36.00 21.00 1.85 29.0 / 6,591 2.01

Tabela de tamanhos de correntes com topo de borracha 12B-G1

Full Specification Overview

Padrão

ISO / BS / DIN — 19.05 mm pitch

Related Size

12B-G1 · 12B-G2 (double-pitch)

Material da corrente

Alloy steel (45Mn, 42CrMo) · SS304 / SS316

Rubber Material

NBR (nitrile) · NR (natural rubber)

Rubber Hardness

Shore A 65–75 (standard) · 75–85 (heavy-duty)

Tratamento de superfície

Shot peening · Blackening · Zinc-plated · Nickel-plated

Characteristics

Oil-resistant · Heat-resistant · Fire-resistant

Critério de projeto

ISO · DIN · ANSI · OEM drawings accepted

Sample Lead Time

20 days

Production Lead Time

45 days for standard orders

Certificação

ISO 9001:2015

Embalagem

Wooden case · Container pallet · Custom reel

5 Performance Advantages

01

Non-Marking

Surface Protection — Zero Metal-to-Product Contact

The rubber pad is the only element that touches the conveyed product. For finished wood panels, float glass, and lacquered boards, a single chain-mark causes rejection. The G1 pad eliminates that risk across the entire conveyor run, reducing scrap and rework costs in downstream QC.

02

Long Life

Pad Damping Extends Chain Service Life 20–30%

The rubber bridge absorbs impact energy at every product contact point, reducing peak dynamic loads transmitted to the roller and pin. Lower Hertzian stress at the bushing–roller interface means the chain stretches more slowly. In woodworking lines, observed replacement intervals are typically 20–30% longer than bare-metal chain under equivalent duty.

03

Full Strength

29.0 kN Minimum — No Derating Required

Adding the rubber top does not reduce structural chain strength. The minimum tensile strength of 29.0 kN (6,591 lbf) is identical to a standard 12B-1 chain. The G1 variant mounts on the same sprockets and fits into the same drive calculations — no re-engineering of the existing conveyor frame or drive components.

04

Quiet Run

Vibration Isolation — Measurable Noise Reduction

The rubber pad acts as a vibration isolator between the chain strand and the conveyed load. In panel-processing lines running at sustained speeds, this reduces airborne noise and structure-borne vibration reaching the machine frame — improving the working environment without additional acoustic enclosures or damping mounts.

05

Low Maint.

Rubber Pad Shields Outer Plates from Abrasive Contact

On ceramic tile and glass lines, direct abrasive contact is the primary cause of accelerated plate wear. The rubber top shields the outer plate surface, significantly reducing abrasive wear between lubrication cycles. Standard lubrication interval remains 250–500 operating hours, same as conventional roller chain.

Industry Applications

Indústria Conveyed Material Why Rubber Top Is Required
Wood MDF, plywood, hardboard, OSB, laminate Prevents surface scratching and chain marks on pre-finished boards
Glass Float glass, laminated glass, safety glass Isolates chain from sharp edges; eliminates chipping and micro-crack risk
Ceramics Unglazed & glazed ceramic tiles Protects chain from abrasive ceramic dust; reduces accelerated plate wear
Synthetic PVC panels, composite boards, foam boards NBR grade resists plasticiser-rich atmospheres; no pad swelling or degradation
Print / Pack Pre-printed sheets, carton blanks Zero ink transfer; maintains print registration and conveyor positioning

Sprocket Compatibility & Selection

The 12B-G1 corrente superior de borracha runs on standard 12B sprockets — the rubber pad sits above the sprocket tooth envelope and does not affect engagement geometry. Sprocket specification follows BS/ISO 12B: tooth form to ISO 606, bore and keyway to customer drawing or standard range. We supply matched sprockets in C45 steel (induction-hardened tooth flanks, suitable to 60 HRC) or cast iron for low-speed, low-load installations.

⚠ Replacement note: Always inspect sprocket wear before fitting new 12B-G1 chain. A worn sprocket accelerates pitch elongation of new chain by up to 3×, negating the extended service life the rubber pad provides. Replace sprockets with a measured pitch wear of >2% from nominal.

Rodas dentadas com topo de borracha 12B-G1 e corrente com topo de borracha 12B-G1

Lubrication & Maintenance

Lubrication Interval

Every 250–500 operating hours

Adjust to lower end of range in high-temperature or dusty environments.

Lubricant Type

Synthetic chain oil ISO VG 100–220

Avoid aromatic petroleum oils with NBR pads — causes pad swelling.

Application Method

Lower-strand inner-plate gap

Wipe excess off rubber surface — prevents product contamination.

Pad Inspection

Every 100 hours in abrasive service

Replace chain if pads show cracking, chunking, or ≥50% compression loss.

Cleaning

Warm water or mild detergent

Never solvent-wash rubber-top chains — degrades pad bonding adhesive.

Storage

5–30 °C, dark, dry, away from ozone

UV and ozone cause surface cracking of both NR and NBR grades.

What to Provide When Ordering

1

Chain specification: 12B-G1, standard (ISO 606 / BS 228)

2

Rubber type: NBR (oil/chemical environments) or NR (general conveying)

3

Pad hardness: Shore A 65–75 (high grip / soft) or Shore A 75–85 (firmer / higher load capacity)

4

Chain material: Alloy steel · SS304 · SS316 (specify if corrosive or food-adjacent environment)

5

Quantity: Metres required and preferred packaging (reel / wooden case / container pallet)

6

Special requirements: OEM drawing · surface treatment · matched sprocket supply

Request a Quote

Get 12B-G1 Rubber Top Chain — Manufactured to Your Specification

ISO/DIN/BS/ANSI standards. OEM drawings accepted. Alloy steel and stainless steel grades. Sample orders in 20 days — production orders in 45 days. Matched 12B sprockets available. Contact our technical team with your conveyor duty data for a fast, accurate quotation.

editado por gzl