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Xích con lăn cao su 12B-G1

Xích con lăn 12B-G1 có đầu cao su là loại xích con lăn được thiết kế để sử dụng trong các ứng dụng yêu cầu xích không để lại vết. Đầu cao su trên xích giúp bảo vệ các vật liệu nhạy cảm khỏi bị hư hại do xích gây ra. Xích con lăn 12B-G1 có đầu cao su còn được gọi là “xích con lăn kiểu G1 có cầu cao su”. Xích con lăn 12B-G1 có đầu cao su là loại xích tiêu chuẩn Anh/Châu Âu với bước xích 19,05mm. Chiều rộng giữa các tấm bên trong là 11,68mm, đường kính con lăn là 12,07mm và đường kính chốt là 5,72mm. Trọng lượng xích là 2,4kg/m. Xích con lăn 12B-G1 có đầu cao su có nhiều loại vật liệu khác nhau, bao gồm cao su tự nhiên, cao su nitrile và cao su neoprene. Việc lựa chọn vật liệu sẽ phụ thuộc vào ứng dụng cụ thể.

Mã sản phẩm: 311356 Danh mục:

Mô tả

ISO / BS European Standard · 19.05 mm Pitch

Dây xích trên bằng cao su 12B-G1

A precision roller chain with a vulcanised rubber bridge bonded across every link — engineered for conveyor systems that move scratch-sensitive or surface-critical goods. Zero metal-to-product contact. Full 29.0 kN tensile strength retained.

29.0 kN

Độ bền kéo

19,05 mm

Sân bóng đá

2.01 kg/m

Cân nặng

Shore 65–85

Rubber Hardness

Dây xích trên bằng cao su 12B-G1The 12B-G1 Rubber Top Chain — also called a G1-type rubber bridge chain hoặc non-marking conveyor chain — combines the structural integrity of a standard 12B-1 roller chain with a factory-bonded rubber pad that sits above the link plates. The pad is the only element that contacts the conveyed product, keeping steel away from finished surfaces throughout the entire conveyor run.

At roller-chain-manufacturers.com we produce 12B-G1 chain to ISO/DIN/BS drawing tolerances in alloy steel and stainless steel, with NBR or natural-rubber (NR) top pads and your choice of rubber hardness. Every production batch is shipped with material certificates and dimensional inspection reports.

Dimensional & Performance Data

Số chuỗi Pitch P
mm
Roller Ø d1
mm
Inner Width b1
mm
Pin Ø d2
mm
Pin Length L
mm
Plate Ht. h2
mm
Pad Width A
mm
Pad Length B
mm
Total Ht. H
mm
Plate T
mm
Tensile Q min
kN / lbf
Cân nặng
kg/m
12B-G1 19.050 12.07 11.68 5.72 25.70 16.00 19.60 36.00 21.00 1.85 29.0 / 6,591 2.01

Bảng kích thước dây xích đầu cao su 12B-G1

Full Specification Overview

Tiêu chuẩn

ISO / BS / DIN — 19.05 mm pitch

Related Size

12B-G1 · 12B-G2 (double-pitch)

Vật liệu chuỗi

Alloy steel (45Mn, 42CrMo) · SS304 / SS316

Rubber Material

NBR (nitrile) · NR (natural rubber)

Rubber Hardness

Shore A 65–75 (standard) · 75–85 (heavy-duty)

Xử lý bề mặt

Shot peening · Blackening · Zinc-plated · Nickel-plated

Characteristics

Oil-resistant · Heat-resistant · Fire-resistant

Tiêu chí thiết kế

ISO · DIN · ANSI · OEM drawings accepted

Sample Lead Time

20 days

Production Lead Time

45 days for standard orders

Chứng nhận

ISO 9001:2015

Bao bì

Wooden case · Container pallet · Custom reel

5 Performance Advantages

01

Non-Marking

Surface Protection — Zero Metal-to-Product Contact

The rubber pad is the only element that touches the conveyed product. For finished wood panels, float glass, and lacquered boards, a single chain-mark causes rejection. The G1 pad eliminates that risk across the entire conveyor run, reducing scrap and rework costs in downstream QC.

02

Long Life

Pad Damping Extends Chain Service Life 20–30%

The rubber bridge absorbs impact energy at every product contact point, reducing peak dynamic loads transmitted to the roller and pin. Lower Hertzian stress at the bushing–roller interface means the chain stretches more slowly. In woodworking lines, observed replacement intervals are typically 20–30% longer than bare-metal chain under equivalent duty.

03

Full Strength

29.0 kN Minimum — No Derating Required

Adding the rubber top does not reduce structural chain strength. The minimum tensile strength of 29.0 kN (6,591 lbf) is identical to a standard 12B-1 chain. The G1 variant mounts on the same sprockets and fits into the same drive calculations — no re-engineering of the existing conveyor frame or drive components.

04

Quiet Run

Vibration Isolation — Measurable Noise Reduction

The rubber pad acts as a vibration isolator between the chain strand and the conveyed load. In panel-processing lines running at sustained speeds, this reduces airborne noise and structure-borne vibration reaching the machine frame — improving the working environment without additional acoustic enclosures or damping mounts.

05

Low Maint.

Rubber Pad Shields Outer Plates from Abrasive Contact

On ceramic tile and glass lines, direct abrasive contact is the primary cause of accelerated plate wear. The rubber top shields the outer plate surface, significantly reducing abrasive wear between lubrication cycles. Standard lubrication interval remains 250–500 operating hours, same as conventional roller chain.

Industry Applications

Ngành công nghiệp Conveyed Material Why Rubber Top Is Required
Wood MDF, plywood, hardboard, OSB, laminate Prevents surface scratching and chain marks on pre-finished boards
Glass Float glass, laminated glass, safety glass Isolates chain from sharp edges; eliminates chipping and micro-crack risk
Ceramics Unglazed & glazed ceramic tiles Protects chain from abrasive ceramic dust; reduces accelerated plate wear
Synthetic PVC panels, composite boards, foam boards NBR grade resists plasticiser-rich atmospheres; no pad swelling or degradation
Print / Pack Pre-printed sheets, carton blanks Zero ink transfer; maintains print registration and conveyor positioning

Sprocket Compatibility & Selection

The 12B-G1 dây xích cao su phía trên runs on standard 12B sprockets — the rubber pad sits above the sprocket tooth envelope and does not affect engagement geometry. Sprocket specification follows BS/ISO 12B: tooth form to ISO 606, bore and keyway to customer drawing or standard range. We supply matched sprockets in C45 steel (induction-hardened tooth flanks, suitable to 60 HRC) or cast iron for low-speed, low-load installations.

⚠ Replacement note: Always inspect sprocket wear before fitting new 12B-G1 chain. A worn sprocket accelerates pitch elongation of new chain by up to 3×, negating the extended service life the rubber pad provides. Replace sprockets with a measured pitch wear of >2% from nominal.

Nhông xích trên bằng cao su 12B-G1 và xích trên bằng cao su 12B-G1

Lubrication & Maintenance

Lubrication Interval

Every 250–500 operating hours

Adjust to lower end of range in high-temperature or dusty environments.

Lubricant Type

Synthetic chain oil ISO VG 100–220

Avoid aromatic petroleum oils with NBR pads — causes pad swelling.

Application Method

Lower-strand inner-plate gap

Wipe excess off rubber surface — prevents product contamination.

Pad Inspection

Every 100 hours in abrasive service

Replace chain if pads show cracking, chunking, or ≥50% compression loss.

Cleaning

Warm water or mild detergent

Never solvent-wash rubber-top chains — degrades pad bonding adhesive.

Storage

5–30 °C, dark, dry, away from ozone

UV and ozone cause surface cracking of both NR and NBR grades.

What to Provide When Ordering

1

Chain specification: 12B-G1, standard (ISO 606 / BS 228)

2

Rubber type: NBR (oil/chemical environments) or NR (general conveying)

3

Pad hardness: Shore A 65–75 (high grip / soft) or Shore A 75–85 (firmer / higher load capacity)

4

Chain material: Alloy steel · SS304 · SS316 (specify if corrosive or food-adjacent environment)

5

Quantity: Metres required and preferred packaging (reel / wooden case / container pallet)

6

Special requirements: OEM drawing · surface treatment · matched sprocket supply

Request a Quote

Get 12B-G1 Rubber Top Chain — Manufactured to Your Specification

ISO/DIN/BS/ANSI standards. OEM drawings accepted. Alloy steel and stainless steel grades. Sample orders in 20 days — production orders in 45 days. Matched 12B sprockets available. Contact our technical team with your conveyor duty data for a fast, accurate quotation.

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